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Capabilities / Performance-management systems

Every measure
needs an owner.

Connect strategic outcomes to line-level definitions, accountable owners, review cadences and controlled responses.

Operate the decision lens

Reading now 1 of 6

Production

Output ÷ planned time. Owner: line supervisor.

Find the decisionProcedural visualisation. Schematic, not a facility.

The decision lens

Follow a strategic outcome down to an action.

The programme’s performance design organises measures across production, quality, delivery, cost, people and sustainability. The point of the cascade is to connect these families to controllable line-level decisions.

Select a family to inspect an example chain. These are conceptual measurement contracts, not live factory readings or approved targets.

Select a performance family
Strategic outcomeProductionOutput ÷planned timeLinesupervisorInvestigatedefined lossQualityDefects bydispositionQualityleadContain andinvestigateDeliveryLines vscommitmentPlanningleadResolvethe causeCostSpend peraccepted unitPlantcontrollerReconcilethe variancePeopleDemonstratedcompetencePeople andops leadsClose theskill gapSustainabilityInputs peraccepted unitResourceleadVerify andreduce loss

Strategic outcomeProductionOutput ÷ planned timeLine supervisorInvestigate defined loss

Output needs a declared denominator.

Connect accepted output to planned time and the actual product basis. A supervisor needs to know whether a gap reflects lost time, rate, quality or an unrealistic plan.

Owner
line supervisor
Review
shift
Response
investigate the defined loss

Illustrative cascade. Node labels are example measurement contracts, not live readings. Illustrative owner roles and review routines. Actual accountability and cadence must be agreed with the operating team.

Keep the source boundary

A reported percentage is useful only with its definition.

The programme annex reports CICAM capacity utilisation from 10.83 to 48.9 percent across the sites in a July 2023 report. That is capacity utilisation, not the availability, performance and quality factors of an OEE calculation.

Which quantity is being reported
CICAM 2 · July 2023 report (R12)

10.83% Capacity utilisation

3 OEE factors (availability, performance, quality) not reported in annex
10.83CICAM 233.7Garoua48.9CICAM 1

Definition first, hung from zero

Field 1 of 4 · Contract sequence

Name the event being counted and the unit it is counted in, before any percentage is shown.

Reported metric vs missing OEE factors

1 of 4 quantities in R12
Capacity utilisation10.83%

Availabilitynot reported

Performancenot reported

Qualitynot reported

The quantity the July 2023 report publishes for the three sites.

CICAM 2 reported 10.83 percent capacity utilisation in the July 2023 report. The same report puts the cost of underutilisation at about CFAF 2 billion in 2020.

Historical utilisation context is R12. The displayed chain is a GFT method illustration, not a measured operating result.

The same discipline belongs inside a factory: define the event, unit, time window and exclusions first, keep missing data visible, and keep the reason when a correction changes an issued result.

Strategic outcomeProductionOutput ÷planned timeLinesupervisorInvestigatedefined lossQualityDefects bydispositionQualityleadContain andinvestigateDeliveryLines vscommitmentPlanningleadResolvethe causeCostSpend peraccepted unitPlantcontrollerReconcilethe variancePeopleDemonstratedcompetencePeople andops leadsClose theskill gapSustainabilityInputs peraccepted unitResourceleadVerify andreduce lossSTEP 01 · OUTCOME LAYERWhy it matters and which rolecan influence the resultLink requirement to controllable familySTEP 02 · OBSERVATION SPECIFICATION (ILLUSTRATIVE)01 Unit and denominator: accepted lines vs plan02 Capture point: count at station release gate03 Validation: explicit missing and late statesSTEP 03 · CLOSED ACCOUNTABILITY LOOPThe response returns to the owner,then checks the original outcomeRetain failed interventions as evidence for the next reviewDEFINED UNIT · ACCOUNTABLE OWNER · CONTROLLED RESPONSE

Step 1 of 3 · Name the outcome

The design sequence

Build the cascade around the decision.

A performance system is an operating routine supported by records. The tree below changes as the argument moves from strategic outcome to definition and then action.

Each layer has a distinct role; adding a dashboard does not remove the need for the layers beneath it.

Outcome layer · 6 families

Name the outcome.

Start with the commercial or operational requirement. State why it matters and which role can influence it. Avoid adding a measure solely because the system can collect it; collection is a cost as well as a capability.

Observation contract · 3 checks

Define the observation.

Specify the unit, denominator, capture point and validation. Record what happens to missing, delayed and corrected events. Test whether different people would interpret the same event in the same way.

Response loop · Owner to outcome

Close the response loop.

Give an exception an owner, a review point and a response. Check whether the intervention changes the original outcome without moving loss elsewhere. Retain the failed action as evidence for the next review.

Warp and Signal

A dashboard cannot take responsibility.

The measure ends in a decision, or it ends too early.

A figure becomes useful when its meaning is shared and its exception leads somewhere.

Why this protects the people doing the work

This also protects the people doing the work. A poorly defined target can reward incomplete output, conceal quality loss or move an interruption outside the reporting window. Review incentives and unintended effects before attaching judgement to a metric. A measure should help explain the process and support improvement, with context retained.

Illustrative register row, Production family

Purpose
Explain a gap in output
Unit
Accepted units
Numerator
Accepted output
Denominator
Planned time
Source
Count at the capture point
Exclusions
Declared, with the reason
Owner
Line supervisor
Target status
Proposed, not approved

Every change to a definition is kept with its date and reason, so an improvement cannot be created by silently revising it.

PurposeExplain a gap in output

A reviewable scope

Deliver the definitions and the routine together.

The work should leave enough structure for a team to operate and revise the system. Keep the measure register close to the capture form and dashboard.

If definitions live in a document nobody can find during a shift, disagreements will be settled by memory rather than evidence.

Deliverable 01 · Definition contract

Measure register

For each measure, record its purpose, unit, numerator, denominator, source, exclusions, owner and target status. Preserve changes so an apparent improvement cannot be created by silently revising the definition.

Register contract fields8 of 8 specified

Inspecting field: Purpose: Explain a gap in output

Deliverable 02 · Boundary validation

Capture and reconciliation design

Describe the source event and the checks that make it usable. Include duplicate handling, late entry, missing records and corrections. Reconcile totals at the boundary where the team actually makes a decision.

Capture check readiness (illustrative)2 of 4 rules defined

Toggle any rule in the left register to update the boundary count.

Deliverable 03 · Operating routine

Management and improvement cadence

Connect shift review, escalation and broader management review. Record the action, accountable role and result. The improvement record should show whether the intervention worked under comparable conditions, including its side effects.

Connected review cadence3 of 3 tiers linked

Active record: Management review: Whether the action worked under comparable conditions

Conditions that change the answer

Do not let the summary hide the uncertainty.

A polished chart can make a weak observation look authoritative. Keep the uncertainty in the operating view, where it can affect the decision.

Why the manual routine comes first

The design should support a reliable manual routine before more advanced analysis depends on its history. That sequence creates evidence for models instead of expecting models to repair undefined records.

Illustrative record line, ten days, no data

Is missing being treated as zero?

An absent stop record is not proof of uninterrupted running. Use an explicit missing state and a reconciliation route. Give the owner a way to resolve uncertainty without overwriting the original event.

Are the shifts comparable?

Check product mix, planned time, rework treatment and acceptance rules. Keep different boundaries visible. A comparison that changes the denominator without saying so should not support a performance judgement.

Does the action improve the whole process?

Look beyond the local indicator. A rate improvement that causes defects, excess stock or unsafe work has not established a better operating result. Review the connected measures and retain the trade-off.

Show missing days as
Compare the two shifts on
Review the gain

Missing days stay visible as gaps. The average uses only the days that were recorded.

Dotted line: average of recorded days onlyDotted line: average with zeros includedAn absent record is not a zero.Dashed: missing. Flat white: a real zero.Illustrative sketch, no dataSame label, different basis.The denominator moved between shifts.Shift oneShift twoBoundary changedOne shared denominatorIllustrative sketch, no dataA local gain can cost the whole.Review the connected measures.Rate, beforeRate, afterDefects, beforeDefects, afterRead togetherIllustrative sketch, no data
Illustrative sketches. They show the question being asked, not a measured result. The cascade is a proposed method. No installed GFT dashboard, active factory feed or realised improvement is represented here.

The next controlled step

Complete the accountability chain.

Select the weakest link in the current definition. The closing tree points to the next practical investigation.

Choose the unresolved condition

Programme

The performance-management workstream

The role of the measurement routine in the Cameroon textile programme.

Web edition availableFollow this thread

Move from the cascade into a complete measure definition, the programme design and the data architecture that preserves meaning. Operate the models with explicit inputs before applying their outputs to a real line.

Every measure has an owner, a unit and a response.

Strategic outcomeProductionOutput ÷planned timeLinesupervisorInvestigatedefined lossQualityDefects bydispositionQualityleadContain andinvestigateDeliveryLines vscommitmentPlanningleadResolvethe causeCostSpend peraccepted unitPlantcontrollerReconcilethe variancePeopleDemonstratedcompetencePeople andops leadsClose theskill gapSustainabilityInputs peraccepted unitResourceleadVerify andreduce loss

Keep the question with the responsible role so a dashboard change does not become a substitute for an operating decision. Source context on this page comes from the programme annex. Source-domain references have not been independently reverified here. Related paper status is determined by the available web edition, not by a promised PDF.

Accountability chain tied off · Next investigationChain active · Select a leaf or resolve above

Programme

The performance-management workstream

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